The furniture industry is among the most important industries that homeowners, institutions, and business people seek every day. However, the industry is under threat due to the continued ban on timber harvesting across the globe from the ongoing climate change fight goes on. As carpenters have no option but to salvage any piece of timber that they have to make items that their customers need. The costs and unavailability of these products leave investors in these industries with no other option but to use available timber. Here is how you can simply make stabilized wood at your workshop.
Stabilization of timber involves taking soft pieces and injecting them with resin to form a hardened and stable blank that will be safe for turning. The use of resin is to displace the air pockets on the timber grain structure hence creating blanks that are invulnerable to moisture change and can absorb high gloss polishes.
How do you start stabilizing a blank? Blanks cannot be treated successfully if they are not completely dry. Any trace of moisture will contribute to resin resistance which might alter the outcome of the final product. As such, you have to ensure that all blanks that are about to be stabilized have moisture that is below 10%. Place the moist blanks on drying racks for a day or two until moisture goes down to the best levels.
Once all the blanks are dry as required, you can now start stabilizing them. The procedure needs a correct kit which includes stainless steel pots, anti-float plates, a vacuum generator and an inner chamber. All the blanks should place in an inner chamber that will be filled with adequate resin and later submerged together for some time. Use of this apparatus will leave your timber in a natural state after strengthening it for different carpentry needs.
For a complete stabilization and resin penetration, you should leave them to boil for not less than 30 minutes. After these minutes, you can carefully open the pot while wearing protective gears to prevent burns from the high moisture. A good indicator that blanks have been soaked completely will be their non-presence at the top of your mixture. The process can be repeated if you find them flowing on top. Cleaning the pots is a must to avoid gumming of the materials on its sides.
The soaking process does not mean that the blanks are ready for use. They must be cured to ensure that they do not have some loopholes. Curing is done on ovens or toasters which can disseminate temperatures of about 200 degrees. Dry them on this apparatus for some minutes until no moisture can be traced. For a safe cure, you ought to wrap each blank when drying it at the oven.
Is this the only way that a blank can be stabilized? No. Some traditional methods are available although they are tedious and might be time consuming for people who are new to it. Cheap commercial chemicals like wood hardeners are accessible from shops whereby they can be painted into pieces. However, their quality is low when compared to the above process.
Furniture buyers understand the difficulties that carpenters go through when looking for timber and have no problem paying the hefty sums to obtain a single piece of furniture. As such, all carpenters must use the best mechanisms of getting stabilized timber. The above guide will be instrumental in the production of quality timber products.
Stabilization of timber involves taking soft pieces and injecting them with resin to form a hardened and stable blank that will be safe for turning. The use of resin is to displace the air pockets on the timber grain structure hence creating blanks that are invulnerable to moisture change and can absorb high gloss polishes.
How do you start stabilizing a blank? Blanks cannot be treated successfully if they are not completely dry. Any trace of moisture will contribute to resin resistance which might alter the outcome of the final product. As such, you have to ensure that all blanks that are about to be stabilized have moisture that is below 10%. Place the moist blanks on drying racks for a day or two until moisture goes down to the best levels.
Once all the blanks are dry as required, you can now start stabilizing them. The procedure needs a correct kit which includes stainless steel pots, anti-float plates, a vacuum generator and an inner chamber. All the blanks should place in an inner chamber that will be filled with adequate resin and later submerged together for some time. Use of this apparatus will leave your timber in a natural state after strengthening it for different carpentry needs.
For a complete stabilization and resin penetration, you should leave them to boil for not less than 30 minutes. After these minutes, you can carefully open the pot while wearing protective gears to prevent burns from the high moisture. A good indicator that blanks have been soaked completely will be their non-presence at the top of your mixture. The process can be repeated if you find them flowing on top. Cleaning the pots is a must to avoid gumming of the materials on its sides.
The soaking process does not mean that the blanks are ready for use. They must be cured to ensure that they do not have some loopholes. Curing is done on ovens or toasters which can disseminate temperatures of about 200 degrees. Dry them on this apparatus for some minutes until no moisture can be traced. For a safe cure, you ought to wrap each blank when drying it at the oven.
Is this the only way that a blank can be stabilized? No. Some traditional methods are available although they are tedious and might be time consuming for people who are new to it. Cheap commercial chemicals like wood hardeners are accessible from shops whereby they can be painted into pieces. However, their quality is low when compared to the above process.
Furniture buyers understand the difficulties that carpenters go through when looking for timber and have no problem paying the hefty sums to obtain a single piece of furniture. As such, all carpenters must use the best mechanisms of getting stabilized timber. The above guide will be instrumental in the production of quality timber products.
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